A chorus of innovative voices in Wellsboro is crying out as America lights up with compact florescent bulbs from Asia.
"Our Super Saver halogen bulb is an incandescent bulb with a filament that lights up inside a capsule filled with inert gas," says Mortimer. "We make it on our existing equipment, and the development of the bulb has been important for the economy in Wellsboro."Mortimer says that the halogen bulbs are increasingly being marketed on the shelves of major home improvement stores, such as Lowe's. Competition is steep, because these retailers also offer CFLs from Asia, which Mortimer insists are made without environmental regulations and using ultra-cheap labor. Sylvania is also selling its own line of CFLs.America's light bulb replacement saga accelerated when Washington passed the Energy Independence and Security Act. This legislation set light-per-watt-thresholds which ordinary incandescent products cannot achieve, and the CFL bulb - familiar to us now by its swirling shape - from Asia quickly became the most readily accessible replacement.Now in its fourth year, the annual conference brings together thousands of labor, environmental, business, elected and community leaders and is billed as the "nation's leading forum for sharing ideas and strategies to build a green economy that creates good jobs, reduces global warming and confronts other environmental problems, and preserves America's economic and environmental security."Halogen bulbs are fully dimmable, require no warm-up time, and do not emit blue light radiation, which may cause health concerns for some individuals. The halogen bulbs also do not contain any mercury, and are therefore are not classified as hazardous waste.Annual conferenceThe huge market shift to compact fluorescent lighting (CFL) is occurring because familiar incandescent bulbs are being phased out. The Pennsylvania dissenters to that change, who are based at OSRAM Sylvania's Wellsboro facility, declare that they have created an economical alternative to CFL.In fact, the EPA has a strict process it urges consumers to follow should a CFL bulb break. The protocol includes clearing the room of people and pets; airing the room for five to 10 minutes; shutting off a central forced air heating/air-conditioning system; and being "thorough" in collecting broken glass and visible powder and being sure to place the shards in a sealable container that promptly goes outdoors.Mortimer also met with several members of Congress and their staff members as part of the "BlueGreen Alliance Green Jobs Advocacy Day" on Feb. 10. Subjects discussed included renewable electricity standards, incentives for clean energy manufacturing and green job creation.Familiar technologiesA comprehensive domestic supply chain operated by OSRAM Sylvania, with hundreds of American employees, is making the mass production of the halogen bulbs possible. The wire for the bulbs is being manufactured at a plant in St. Marys (Elk County); the metal bases in York; the glass vessels in Wellsboro; and the halogen elements in Kentucky.American operationThe new OSRAM Sylvania creation, dubbed the "Super Saver halogen bulb," is different. It sports a traditional pear shape and can be used in almost any standard incandescent application - but it is 30 percent more efficient than its incandescent predecessors. And you don't have to go into lock-down mode to clean up a broken bulb.Mortimer presented the Sylvania halogen technology at the 2011 Good Jobs, Green Jobs National Conference in Washington, D.C.Mortimer says that the halogen bulb offers a series of advantages over CFLs. Light quality is measured in a color rendering index (CRT), with a higher number more closely resembling the sun's rays. The halogen light bulb has a CRI rating of 100, while the CFL rating is approximately 80.OSRAM Sylvania, a Siemens company, has international affiliations, but its glass manufacturing plant in Wellsboro has long manufactured incandescent bulbs right here in NEPA. In fact, the Tioga County facility is the birthplace of the ribbon machine used to mass produce the bulbs that made Thomas Edison famous. The machine, which is still in use after being modernized over the years by employees (and duplicated around the world), has been named a "Mechanical Engineering Landmark," recognizing it as an invention that changed history. The ribbon machine was revolutionary because it allowed bulb glass to be machine-manufactured, instead of hand blown.Average retail cost of the outgoing incandescent bulbs is approximately 25 cents each. The halogen bulbs sell for $1 to $2 each, easily comparable to CFLs. Both of these replacement approaches offer substantially longer operating lives than incandescent lighting."Compact fluorescent bulbs should be recycled, instead of being disposed of in landfills," says Mortimer. "But they will often reach landfills because there are no convenient methods of recycling them."Advancing technology will eventually offer another cost-effective replacement to incandescent bulbs. Light-emitting diode (LED) lamps are solid-state units that can generate substantial light when used in an array, but Mortimer believes that mass applications of these will continue to lag due to high costs.Barry Mortimer, precision parts inspector at OSRAM Sylvania, also serves as the United Steelworkers rapid response congressional coordinator. He explains that the term "halogen" is familiar to consumers because halogen-type headlamps are common in many modern automobiles, and halogen floodlights are used in residential outdoor lighting systems.
Mortimer also met with several members of Congress and their staff members as part of the "BlueGreen Alliance Green Jobs Advocacy Day" on Feb. 10. Subjects discussed included renewable electricity standards, incentives for clean energy manufacturing and green job creation.